Success StoryRFID-Based Tonner Tracking System Implementation
Automating chlorine tonner tracking and compliance with RFID technology, improving safety, traceability, and operational efficiency.
2
Plants Deployed
Chemical
Industry
RFID
Solution Type
Client Profile
Client
Confidential client, a leading chlorine manufacturer, dispatching chlorine through metal tonners under stringent safety and compliance norms.
Industry
Chemical Manufacturing
Hazardous Material
Chlorine Tonner Dispatch
Manual Tonner Tracking Was Inefficient & Risky
The client relied on manual systems for managing chlorine tonners, making the process error-prone, time-consuming, and lacking in real-time visibility.
Compliance Risk
Manual tracking increased risks of safety non-compliance.
Time-Consuming
Tonner validation took 15–20 minutes each.
No Automation
Legacy system lacked real-time alerts and visibility.
RFID-Based Tonner Tracking System
MESPL deployed an RFID-based tonner tracking system, covering the complete lifecycle from washing and painting to loading and dispatch.
RFID Tags
Durable metallic RFID tags that withstand harsh environments.
- Unique ID per tonner
- Long lifecycle durability
- Seamless identification
Real-time Dashboard
Central visibility with alerts for due safety tests.
- Live plant tracking
- Automated alerts
- Compliance monitoring
Automation
Automated lifecycle tracking integrated with plant operations.
- End-to-end process automation
- Data-driven compliance
- Reduced manual work
Efficiency, Compliance & Safety Gains
The RFID solution delivered measurable improvements across compliance, safety, and operations.
15–20 min → <2 min
Validation Time
Faster tonner checks
High → Low
Compliance Risk
Significantly reduced
Manual → Automated
Tracking
End-to-end visibility
3 Weeks
Deployment
Per plant rollout time
RFID-Enabled Smart Infrastructure
RFID Tags
Rugged metallic tags for chlorine tonners.
API Integration
Seamless integration with existing plant systems.
Centralized Dashboard
Supervisors monitor compliance, safety, and alerts.